In-Situ Synthesis, Microstructure, and Mechanical Properties of TiB2-Reinforced Fe-Cr-Mn-Al Steel Matrix Composites Prepared by Spark Plasma Sintering

In-situ synthesis, microstructure, and mechanical properties of four TiB2-Reinforced Fe-Cr-Mn-Al Steel Matrix Composites have been researched in this work. The microstructure and phases of the prepared specimens have been characterized by using scanning electron microscopy (SEM), X-ray diffraction technique, and transmission electron microscopy (TEM). The sintered specimens consisted of Fe2AlCr, CrFeB-type boride, and TiB2. The mechanical properties, such as hardness and compression strength at room temperature (RT) and at elevated temperatures (600 degrees C and 800 degrees C) have been evaluated. The compressive strength and Vickers hardness of the sintered specimens increase with the volume fraction of TiB2 in the matrix, which are all much higher than those of the ex-situ TiB2/Fe-15Cr-20Mn-8Al composites and the reported TiB2/Fe-Cr composites with the same volume fraction of TiB2. The highest Vickers hardness and compressive strength at room temperature are 1213 +/- 35 HV and 3500 +/- 20 MPa, respectively. As the testing temperature increases to 600 degrees C, or even 800 degrees C, these composites still show relatively high compressive strength. Precipitation strengthening of CrFeB and in-situ synthesis of TiB2 as well as nanocrystalline microstructure produced by the combination of mechanical alloying (MA) and spark plasma sintering (SPS) can account for the high Vickers hardness and compressive strength.