Residual heavy metals in industrial chitosan: State of distribution

A series of industrial chitosans were analyzed on the presence of residual heavy metals. For the first time, optical microscopy data showed that chitosan solution retained a huge number of insoluble microparticles while transmittance electron microscopy revealed that insoluble fibrous microparticles were incrusted by crystalline nanoparticles with the sizes 5–50 nm. A series of filters used for chitosan solution filtration was analyzed on the presence of retained heavy metal and other residuals by scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDXS) and mass-spectrometry with inductively coupled plasma (ICP-MS) methods. The SEM-EDXS analysis revealed the presence of Fe residuals together with Si, Al, N and S in the particles found on the filters. ICP-MS analysis found the presence of heavy metals (mainly Fe, Cr and Ni) both on the filter surfaces and in the effluent chitosan solution passed though the filters. This study draws attention to the necessity of a careful selection of industrially manufactured chitosan in order to avoid hidden undesirable effects of chitosan on pharmaceuticals and biomaterials and gives a warning of inapplicability of a stainless-steel made apparatus as a reactor susceptible to caustic soda corrosion for chitin deacetylation and production of medical and food grade chitosan. •Industrial chitosan contains insoluble microparticles.•Microparticles include crystalline nanoparticles 5–50 μm in sizes.•Nanoparticles contain heavy metal residuals.•Heavy metal residuals cannot be separated from chitosan.•Choose chitosan carefully in order to avoid hidden undesirable effects of the biomaterial