Mechanism study of producing non-spherical powder in gas atomization

Gas atomization was usually regarded as a good method for producing the spherical or approximate spherical powders. We found a lot of non-spherical powders in production processes, especially in larger particle size distribution area. The causes of producing non-spherical powders are explained and some analyses are done in order to find a better condition of producing spherical powders in this paper. The following morphologies were obtained by atomized Fe50 Co50 and pure iron and investigated by scanning electron microscopy （SEM）.