Static mixing devices and method of manufacture

A static mixing device subassembly that can be joined with other static mixing device subassemblies to form a static mixing device. The subassembly comprises a first pair of intersecting grids of spaced-apart and parallel deflector blades and a second pair of intersecting grids of spaced-apart and parallel deflector blades. The deflector blades in each one of the grids are interleaved with the deflector blades in the paired intersecting grid and have uncut side portions that join them together along a transverse strip where the deflector blades cross each other and cut side portions that extend from the uncut side portions to the ends of the deflector blades. Each of the deflector blades in one of the grids in each pair of grids has a bent portion that places segments of the deflector blade on opposite sides of the uncut portion in offset parallel planes. Some or all of the deflector blades in the other one of the grids in one of the pairs of grids has uncut ends that are interconnected with uncut ends of deflector blades in the other one of the grids in the other one of the pairs of grids along a reverse bend that aligns one of the pairs of grids with the other pair of grids.