Sol-gel process utilizing reduced mixing temperatures

A method of manufacturing a xerogel monolith having a pore diameter distribution includes preparing a first solution comprising metal alkoxide and preparing a second solution comprising a catalyst. A third solution is prepared by mixing the first solution and the second solution together. At least o...

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Bibliographische Detailangaben
Hauptverfasser: Wang, Shiho, Halefoglu, Yasar, Cheng, Chih-hsing, Xu, Dengfeng, Chan, David Kwong Nung, Chen, Meng-ying, Do, Chinh
Format: Patent
Sprache:eng
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Zusammenfassung:A method of manufacturing a xerogel monolith having a pore diameter distribution includes preparing a first solution comprising metal alkoxide and preparing a second solution comprising a catalyst. A third solution is prepared by mixing the first solution and the second solution together. At least one of the first, second, and third solutions is cooled to achieve a mixture temperature for the third solution which is substantially below room temperature, wherein the third solution has a significantly longer gelation time at the mixture temperature as compared to a room temperature gelation time for the third solution. The method further includes allowing the third solution to gel, thereby forming a wet gel monolith. The method further includes forming the xerogel monolith by drying the wet gel monolith.