Mass fluid flow sensor having an improved housing design

The present invention relates to devices and methods for measuring the mass of a fluid flowing in a duct. A mass fluid flow sensor for determining the amount of fluid inducted into an internal combustion engine, for example, is disclosed. The mass fluid flow sensor includes an external intake fluid temperature element which improves the accuracy of the mass fluid reading. An external cold wire element is further provided which improves response time. The mass fluid flow sensor has an improved aerodynamic design which provides a lower system pressure drop. A molded one-piece isolated jet nozzle having a hot element disposed therein is included in a fluid sampling portion. The fluid sampling portion has a tubular sampling channel, wherein the sampling channel has one bend having a constant bend radius. Consequently, an improved lower internal flow passage pressure drop is achieved. Additionally, an improved signal to noise ratio, as well as a larger dynamic range is an advantageous consequence of the present invention. A three surface contact seal is provided between the sensor housing and an intake duct to further enhance the vibrational characteristics of the sensor.