Re-configurable pallet for use in automated manufacturing or material handling

The present invention relates to automated manufacturing or material handling, but more specifically to a method and an apparatus for providing a re-configurable pallet for holding parts, objects, or work pieces in an automated material handling operation. A method and an apparatus for providing a re-configurable or adaptive manufacturing pallet that conforms to the shape of an object. The pallet comprises a frame that includes a matrix of displaceable object contacts points, such as a matrix of vertically displaceable fine rods or pins, that is laid over the object to form a cradle that conforms to the shape of the object; and a locking mechanism to lock the object contact points in a fixed position relative to each other in order to form a nest or cradle for holding the object in position during a manufacturing or assembly operation. In a preferred structure, the frame includes at least two substantially parallel guide plates having a matrix of guide holes, at least one actuator plate between and substantially parallel to said guide plates which also having a matrix of holes substantially aligned with the guides holes of the guide plates, a matrix of pins extending through and displaceable within the matrix of holes of the guide and actuator plates, and an actuator that applies a shear force against the pins to lock them in a fixed vertical position relative to said plates whereby to form cradle for holding an object in place.