Reverse engineering applied to biomodelling and pathological bone manufacturing using FDM technology

[EN] Reverse engineering and medical image-based modeling technologies allow manufacturing of 3D biomodels of anatomical structures of human body. These techniques are based on anatomical information from scanning data such as CT and MRI, whose scanners are used for scanning data acquisition of the external and internal geometry of anatomical structures. These 3D biomodels have many medical applications such surgical training, preoperative planning, surgical simulation, diagnosis and treatments. 3D virtual models of human body structures based on CT are increasingly being used in clinical practice. A data processing methodology is required to obtain an accurate 3D model suitable for manufacturing using AM, and specially the FDM technologies. This study shows a step-by-step methodology to process the CT information in bounded uncertainty conditions in order to obtain the STL models of the degenerated bone components, and to manufacture the 3D biomodels for surgery analysis with optimal design and details, and with an adequate accuracy to ensure proper results by surgeons analysis. The authors wish to acknowledge the support of Ms. Jerica Risent and Mr. Joan Ortiz of Ford Motor Company for his assistance in the scanning of printed models. This work was supported by the Polisabio Funding (UPV-Fisabio 2017) Laura Piles; Miguel J. Reig; Vte. Jesús Seguí; Rafael Pla; Fernando Martínez; José Miguel Seguí (2019). Reverse engineering applied to biomodelling and pathological bone manufacturing using FDM technology. Procedia Manufacturing. 41:739-746. https://doi.org/10.1016/j.promfg.2019.09.065 Van Eijnatten, M., Berger, F. H., de Graaf, P., Koivisto, J., Forouzanfar, T., & Wolff, J. (2017). Influence of CT parameters on STL model accuracy. Rapid Prototyping Journal, 23(4), 678-685. doi:10.1108/rpj-07-2015-0092 Lalone, E. A., Willing, R. T., Shannon, H. L., King, G. J. W., & Johnson, J. A. (2015). Accuracy assessment of 3D bone reconstructions using CT: an intro comparison. Medical Engineering & Physics, 37(8), 729-738. doi:10.1016/j.medengphy.2015.04.010 Stull, K. E., Tise, M. L., Ali, Z., & Fowler, D. R. (2014). Accuracy and reliability of measurements obtained from computed tomography 3D volume rendered images. Forensic Science International, 238, 133-140. doi:10.1016/j.forsciint.2014.03.005 Van Eijnatten, M., van Dijk, R., Dobbe, J., Streekstra, G., Koivisto, J., & Wolff, J. (2018). CT image segmentation methods for bone used in medical additive manufacturing. M