Simulation of additive manufacturing using coupled constitutive and microstructure models

•Approaches used in Computational Welding Mechanics are applicable for additive Manufacturing.•The model sizes pose additional challenges in case of simulating AM.•Models must couple microstructural and material behavior. The paper describes the application of modeling approaches used in Computational Welding Mechanics (CWM) applicable for simulating Additive Manufacturing (AM). It focuses on the approximation of the behavior in the process zone and the behavior of the solid material, particularly in the context of changing microstructure. Two examples are shown, one for the precipitation hardening Alloy 718 and one for Ti-6Al-4V. The latter alloy is subject to phase changes due to the thermal cycling.