Acid-catalyzed Liquefaction of Industrial Side-streams for Producing Wood Adhesives and Particleboard

Big quantities of residues and side-streams are generated annually from forest-based and agricultural industries all around the world and present a relatively unexplored renewable resource. Due to the absence of a regularly updated and systematic database of supply, industrial residues and side-streams usually end up in landfill disposal, are used for energy generation, or remain at the production sites. These renewable side-streams are mainly lignocellulosic materials that can be used for fuels, chemicals, and other value-added materials. However, the difficulty in recovering useful components from industrial wastes from a techno-economic point of view is hindering the use of these materials. There are different methods for converting biomass into fuels, chemicals, and materials, including thermochemical, biochemical, and physical conversion. Negative environmental impacts from direct incineration of waste materials and increasing interest in reducing the dependency on fossil-based sources have increased the need for the valorization of the industrial side-streams for material and chemical applications. Among the different thermochemical conversion methods, liquefaction of lignocellulosic materials is an efficient way to convert solid biomass into liquids. Liquefaction including hydrothermal liquefaction (HTL) and moderate acid-catalyzed liquefaction (MACL), is often carried out in an aqueous environment by employing organic solvents with or without catalyst under pressure or ambient conditions. A liquefaction process is influenced by many factors such as material type, solvent, catalyst, time, and temperature. All the parameters of the liquefaction are related to each other, and they affect the yields and the properties of the final products. Studies on the utilization of industrial waste and side-streams as feedstock for liquefaction have increased in recent years, generating significant interest from both academia and industry. This PhD study included a literature review on liquefaction technologies that provide liquefied products for wood adhesives, followed by experimental work on MACL and its optimization for different industrial side-streams, such as wood sawdust, bark, and oat husks. Liquefaction of those materials led to different liquefaction yields (LY) due to their different chemical compositions. When the same liquefaction conditions were applied, liquefied wood sawdust had the highest LY while liquefied bark had the lowest. This was mainl