Adaptive feedforward control of exhaust recirculation in large diesel engines

Environmental concern has led the International Maritime Organization to restrict NOx emissions from marine diesel engines. Exhaust gas recirculation (EGR) systems have been introduced in order to comply to the new standards. Traditional fixed-gain feedback methods are not able to control the EGR system adequately in engine loading transients so alternative methods are needed. This paper presents the design, convergence proofs and experimental validation of an adaptive feedforward controller that significantly improves the performance in loading transients. First the control concept is generalized to a class of first order Hammerstein systems with sensor delay and exponentially converging bounds of the control error are proven analytically. It is then shown how to apply the method to the EGR system of a two-stroke crosshead diesel engine. The controller is validated by closed loop simulation with a mean-value engine model, on an engine test bed and on a vessel operating at sea. A significant reduction of smoke formation during loading transients is observed both visually and with an opacity sensor. •Adaptive feedforward control of the EGR system of a diesel engine is presented.•Exponential convergence of control error is proven.•The controller is favorably compared to a PI controller on a vessel operating at sea.•Experiments show that the controller decreases smoke formation in load transients.