Fabrication of water sprayer system for the enhancement of heat dissipation in disc brake

Disc brake systems are used in the car industry, such as on two-wheelers, to quickly stop heavy, high-speed vehicles. Heat is produced in the brake system and dissipated on a regular basis when the brakes are applied. External cooling of the brake system is needed to improve brake performance. In brake systems, the geometrical design of brakes is crucial and its dissipation happens regularly. External cooling of the brake system is needed to improve brake performance. In brake systems, the geometrical design of brakes is crucial. As a result, modifications to the current disc brake assembly are required, which will lead to improved heat dissipation. An attempt is made in this project to study the disc brake system by adding an additional setup near the disc plate that increases the cooling rate and overall performance of the disc. Here, a brake plate with 60 tiny drilled holes, each with a diameter of 0.5mm, is considered, and the effects of both conditions are compared using ANSYS simulation. The use of stainless steel is being discussed. It is inferred from the obtained simulated results that the temperature difference varies rapidly. On the disc plate, an electronically powered water pump sprayer is used.