Synthesis of mesoporous carbon spheres a soft-template route for catalyst supports in PEMFC cathodes

Synthesis of carbon spheres via a soft-template route should be further improved for industrial applications especially in terms of time, cost and scalability. The present work reports on the relatively fast production of mesoporous carbon via an ammonia-catalyzed hydrothermal soft-template one-pot route denoted as C FAH with m -aminophenol as the carbon source and triblock copolymer Pluronic® F127 as the template. For comparison, an acidic route with resol as the carbon precursor (C FRH ) was evaluated as well. The best results regarding particle size and pore distribution of the as-prepared C FRH and C FAH samples were obtained in 2 M HCl and 6 M NH 4 OH at 120 °C for 12 h and 700 °C pyrolysis temperature, respectively. GDE with C FRH and C FAH supported platinum showed excellent ECSA retention of about 60-70% during accelerated degradation testing under half-cell conditions compared to only 13% for GDE with Pt/C Vulcan reference material. Relatively fast and cost-effective production of porous carbon particles via a soft-template acid and base route. Impressive enhancement in Pt corrosion stability due to optimal confinement of Pt particles in mesoporous cavities of carbons.