Covalent polymer functionalized graphene oxide/poly(ether ether ketone) composites for fused deposition modeling: improved mechanical and tribological performance

This paper presents a novel method using poly(aryl ether ketone) containing pendant carboxyl groups to covalently functionalize graphene oxide. The functionalized graphene oxide (LFG) was used to prepare poly(ether ether ketone) (PEEK) composites through melt blending. It is found that LFG has great interface adhesion to the PEEK matrix, and just a small amount of it can simultaneously improve the strength and toughness of the composites, while unmodified graphene oxide could enhance strength but cause toughness damage. The tensile and impact strength of composite with 0.1 wt% LFG are 5.7% and 20.5% higher than that of neat PEEK, respectively. In addition, 0.5 wt% LFG composite shows great friction and wear performance with friction coefficient and specific wear rate 27.3% and 18.3% lower than that of PEEK. Furthermore, the composites can be used as practical high-performance additive manufacturing materials because LFG is able to improve the mechanical performance of the fused deposition modeling (FDM) composite samples significantly. A polymer "bridge" was designed to connect graphene oxide and poly(ether ether ketone), making stronger and tougher composites.