Structural and chemical changes of Zn-doped CeO2 nanocrystals upon annealing at ultra-high temperatures

The structure of doped ceria plays an important role in its chemical reactivity and catalytic performance. However, for the majority of the dopants studied, whether a monophasic solid solution is formed or not is typically determined only by standard X-ray diffraction (XRD). In-depth structural characterization is lacking. In this paper we have prepared Zn-doped ceria nanocrystals exhibiting twice the oxygen storage capacity (OSC) of pure ceria. X-ray photoelectron spectroscopy (XPS) shows that the material is chemically inhomogeneous with zinc enrichment in the surface layer. X-ray fluorescence (XRF) reveals significant compositional inhomogeneity of the material after annealing in air at 1300 °C for 24 h. The standard structural characterization of this material using room temperature XRD and transmission electron microscopy (TEM) fails to reveal its correct phase composition. Based on clear evidence from in situ high temperature XRD we show that, after calcination at 500 °C, the material is not monophasic: X-ray amorphous ZnO is present within the material. The amorphous ZnO crystallizes at 800 °C and undergoes second-stage incorporation at even higher temperatures. This second-stage incorporation is not complete after annealing and trace amounts of ZnO remain according to synchrotron-based XRD. Our work provides valuable insight into the incorporation mechanism of zinc into the ceria lattice, and in particular, raises some doubts on the phase compositions reported in many previous studies on doped ceria. Seemingly monophasic Zn-doped ceria nanocrystals contain substantial amounts of X-ray amorphous ZnO not detectable by standard XRD. This ZnO can be incorporated upon annealing at temperatures up to 1300 °C.