Preparation and Characterisation of Wood Polymer Composites Using Sustainable Raw Materials

In recent years, composites consisting of polymers and cellulosic materials have attracted increasing research attention. Polypropylene (PP) is among the most common polymer types found in excavated waste from landfills. Moreover, wood waste generated from wood products manufacturing such as sawdust (SD) offers a good potential for the fabrication of composite materials, and it is readily available in the environment. In this paper, wood polymer composites (WPC) consisting of recycled PP (rPP) and (SD) were prepared and characterised. A range of mechanical properties, including tensile strength, flexural properties, creep and hardness were studied, along with morphology, thermal properties, water degradation and contact angle. The results showed that the mechanical and thermal properties of rPP increased with an increase in 40 wt% of the SD content. Furthermore, the SD content significantly influenced the water uptake of the composites. Time–temperature superposition (TTS) was applied to predict the long-term mechanical performance from short-term accelerated creep tests at a range of elevated temperatures. The short-term creep test showed efficient homogeneity between the fillers and matrix with increasing temperature. The produced wood polymer composites displayed a comparable physical property to virgin polymer and wood and could potentially be used for various structural materials.