Welding and Riveting Hybrid Bonding of 6061 Al and Carbon Fiber Reinforced Composites
Welding and riveting hybrid bonding technology was applied to join 6061 aluminum alloy and carbon fiber reinforced plastics (CFRP). The laser-arc hybrid welding process and stepped rivets were used in the experiments to reduce the impact of the poor heat resistance of composites. The effect of hybri...
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| Veröffentlicht in: | Polymers 2021-12, Vol.14 (1), p.99 |
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| creator | Wang, Hongyang Huang, Bin Li, Jinzhu Li, Nan Liu, Liming |
| description | Welding and riveting hybrid bonding technology was applied to join 6061 aluminum alloy and carbon fiber reinforced plastics (CFRP). The laser-arc hybrid welding process and stepped rivets were used in the experiments to reduce the impact of the poor heat resistance of composites. The effect of hybrid welding arc current on the formation and mechanical properties of 6061 Al/CFRP joints was studied. Tensile shear load up to 4.65 kN was achieved by adjusting process parameters. The welding process and mode of the fracture were analyzed. The hybrid bonded joint obtained consisted of two parts: a welded joint of Al plate and Al rivet, and a bonded interface between Al plate and CFRP plate. The mechanical properties of the hybrid joint were mainly determined by the Al plate/Al rivet welded joint. The results of the study show that there are three interfacial bonding mechanisms between aluminum and CFRP. In addition to mechanical bonding between the Al plate and CFRP plate, there were also metallurgical bonding of Al-Mg intermetallic compounds with resin matrix and chemical reactions of aluminum with resin and carbon fibers at the interface, which could improve the mechanical properties of the joints. |
| doi_str_mv | 10.3390/polym14010099 |
| format | Article |
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The laser-arc hybrid welding process and stepped rivets were used in the experiments to reduce the impact of the poor heat resistance of composites. The effect of hybrid welding arc current on the formation and mechanical properties of 6061 Al/CFRP joints was studied. Tensile shear load up to 4.65 kN was achieved by adjusting process parameters. The welding process and mode of the fracture were analyzed. The hybrid bonded joint obtained consisted of two parts: a welded joint of Al plate and Al rivet, and a bonded interface between Al plate and CFRP plate. The mechanical properties of the hybrid joint were mainly determined by the Al plate/Al rivet welded joint. The results of the study show that there are three interfacial bonding mechanisms between aluminum and CFRP. In addition to mechanical bonding between the Al plate and CFRP plate, there were also metallurgical bonding of Al-Mg intermetallic compounds with resin matrix and chemical reactions of aluminum with resin and carbon fibers at the interface, which could improve the mechanical properties of the joints.</description><identifier>ISSN: 2073-4360</identifier><identifier>EISSN: 2073-4360</identifier><identifier>DOI: 10.3390/polym14010099</identifier><identifier>PMID: 35012122</identifier><language>eng</language><publisher>Switzerland: MDPI AG</publisher><subject>Alloys ; Aluminum alloys ; Aluminum base alloys ; Arc resistance heating ; Arc welding ; Bond strength ; Bonded joints ; Carbon fiber reinforced plastics ; Carbon fiber reinforcement ; Chemical bonds ; Chemical reactions ; Composite materials ; Heat ; High temperature ; Intermetallic compounds ; Laser beam welding ; Lasers ; Magnesium ; Mechanical properties ; Metallurgy ; Process parameters ; Resins ; Riveted joints ; Riveting ; Rivets ; Scanning electron microscopy ; Stress concentration ; Thermal resistance ; Welded joints ; Welding parameters</subject><ispartof>Polymers, 2021-12, Vol.14 (1), p.99</ispartof><rights>2021 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.</rights><rights>2021 by the authors. 2021</rights><lds50>peer_reviewed</lds50><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c415t-53476663873b7772d32518a2a970b8598279a0b1a0e770637678e0d4d2d7ded53</citedby><cites>FETCH-LOGICAL-c415t-53476663873b7772d32518a2a970b8598279a0b1a0e770637678e0d4d2d7ded53</cites><orcidid>0000-0001-8835-3182</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://www.ncbi.nlm.nih.gov/pmc/articles/PMC8747724/pdf/$$EPDF$$P50$$Gpubmedcentral$$Hfree_for_read</linktopdf><linktohtml>$$Uhttps://www.ncbi.nlm.nih.gov/pmc/articles/PMC8747724/$$EHTML$$P50$$Gpubmedcentral$$Hfree_for_read</linktohtml><link.rule.ids>230,314,723,776,780,881,27901,27902,53766,53768</link.rule.ids><backlink>$$Uhttps://www.ncbi.nlm.nih.gov/pubmed/35012122$$D View this record in MEDLINE/PubMed$$Hfree_for_read</backlink></links><search><creatorcontrib>Wang, Hongyang</creatorcontrib><creatorcontrib>Huang, Bin</creatorcontrib><creatorcontrib>Li, Jinzhu</creatorcontrib><creatorcontrib>Li, Nan</creatorcontrib><creatorcontrib>Liu, Liming</creatorcontrib><title>Welding and Riveting Hybrid Bonding of 6061 Al and Carbon Fiber Reinforced Composites</title><title>Polymers</title><addtitle>Polymers (Basel)</addtitle><description>Welding and riveting hybrid bonding technology was applied to join 6061 aluminum alloy and carbon fiber reinforced plastics (CFRP). The laser-arc hybrid welding process and stepped rivets were used in the experiments to reduce the impact of the poor heat resistance of composites. The effect of hybrid welding arc current on the formation and mechanical properties of 6061 Al/CFRP joints was studied. Tensile shear load up to 4.65 kN was achieved by adjusting process parameters. The welding process and mode of the fracture were analyzed. The hybrid bonded joint obtained consisted of two parts: a welded joint of Al plate and Al rivet, and a bonded interface between Al plate and CFRP plate. The mechanical properties of the hybrid joint were mainly determined by the Al plate/Al rivet welded joint. The results of the study show that there are three interfacial bonding mechanisms between aluminum and CFRP. In addition to mechanical bonding between the Al plate and CFRP plate, there were also metallurgical bonding of Al-Mg intermetallic compounds with resin matrix and chemical reactions of aluminum with resin and carbon fibers at the interface, which could improve the mechanical properties of the joints.</description><subject>Alloys</subject><subject>Aluminum alloys</subject><subject>Aluminum base alloys</subject><subject>Arc resistance heating</subject><subject>Arc welding</subject><subject>Bond strength</subject><subject>Bonded joints</subject><subject>Carbon fiber reinforced plastics</subject><subject>Carbon fiber reinforcement</subject><subject>Chemical bonds</subject><subject>Chemical reactions</subject><subject>Composite materials</subject><subject>Heat</subject><subject>High temperature</subject><subject>Intermetallic compounds</subject><subject>Laser beam welding</subject><subject>Lasers</subject><subject>Magnesium</subject><subject>Mechanical properties</subject><subject>Metallurgy</subject><subject>Process parameters</subject><subject>Resins</subject><subject>Riveted joints</subject><subject>Riveting</subject><subject>Rivets</subject><subject>Scanning electron microscopy</subject><subject>Stress concentration</subject><subject>Thermal resistance</subject><subject>Welded joints</subject><subject>Welding parameters</subject><issn>2073-4360</issn><issn>2073-4360</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2021</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNpdkU1LAzEQhoMottQevcqCFy-r-dpk9yLUYq1QEIrFY8husjVlN6nJttB_7_bD0jqXzGQe3snkBeAWwUdCMvi0dNWmRhQiCLPsAnQx5CSmhMHLk7wD-iEsYBs0YQzxa9AhCUQYYdwFsy9dKWPnkbQqmpq1brbFeJN7o6IXZ3c9V0YMMhQNqh02lD53NhqZXPtoqo0tnS90e-_qpQum0eEGXJWyCrp_OHtgNnr9HI7jycfb-3AwiQuKkiZOCOWMMZJyknPOsSI4QanEMuMwT5MsxTyTMEcSas4hI5zxVENFFVZcaZWQHnje6y5Xea1VoW3jZSWW3tTSb4STRpx3rPkWc7cWKaftPNoKPBwEvPtZ6dCI2oRCV5W02q2CwAylWfuRmLXo_T904VbetuvtKMwSTrdUvKcK70Lwujw-BkGx9Uycedbyd6cbHOk_h8gvz3iP8w</recordid><startdate>20211228</startdate><enddate>20211228</enddate><creator>Wang, Hongyang</creator><creator>Huang, Bin</creator><creator>Li, Jinzhu</creator><creator>Li, Nan</creator><creator>Liu, Liming</creator><general>MDPI AG</general><general>MDPI</general><scope>NPM</scope><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>ABUWG</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>KB.</scope><scope>PDBOC</scope><scope>PIMPY</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>7X8</scope><scope>5PM</scope><orcidid>https://orcid.org/0000-0001-8835-3182</orcidid></search><sort><creationdate>20211228</creationdate><title>Welding and Riveting Hybrid Bonding of 6061 Al and Carbon Fiber Reinforced Composites</title><author>Wang, Hongyang ; Huang, Bin ; Li, Jinzhu ; Li, Nan ; Liu, Liming</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c415t-53476663873b7772d32518a2a970b8598279a0b1a0e770637678e0d4d2d7ded53</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2021</creationdate><topic>Alloys</topic><topic>Aluminum alloys</topic><topic>Aluminum base alloys</topic><topic>Arc resistance heating</topic><topic>Arc welding</topic><topic>Bond strength</topic><topic>Bonded joints</topic><topic>Carbon fiber reinforced plastics</topic><topic>Carbon fiber reinforcement</topic><topic>Chemical bonds</topic><topic>Chemical reactions</topic><topic>Composite materials</topic><topic>Heat</topic><topic>High temperature</topic><topic>Intermetallic compounds</topic><topic>Laser beam welding</topic><topic>Lasers</topic><topic>Magnesium</topic><topic>Mechanical properties</topic><topic>Metallurgy</topic><topic>Process parameters</topic><topic>Resins</topic><topic>Riveted joints</topic><topic>Riveting</topic><topic>Rivets</topic><topic>Scanning electron microscopy</topic><topic>Stress concentration</topic><topic>Thermal resistance</topic><topic>Welded joints</topic><topic>Welding parameters</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Wang, Hongyang</creatorcontrib><creatorcontrib>Huang, Bin</creatorcontrib><creatorcontrib>Li, Jinzhu</creatorcontrib><creatorcontrib>Li, Nan</creatorcontrib><creatorcontrib>Liu, Liming</creatorcontrib><collection>PubMed</collection><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central (Alumni Edition)</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>Materials Science Database</collection><collection>Materials Science Collection</collection><collection>Publicly Available Content Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>MEDLINE - Academic</collection><collection>PubMed Central (Full Participant titles)</collection><jtitle>Polymers</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Wang, Hongyang</au><au>Huang, Bin</au><au>Li, Jinzhu</au><au>Li, Nan</au><au>Liu, Liming</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Welding and Riveting Hybrid Bonding of 6061 Al and Carbon Fiber Reinforced Composites</atitle><jtitle>Polymers</jtitle><addtitle>Polymers (Basel)</addtitle><date>2021-12-28</date><risdate>2021</risdate><volume>14</volume><issue>1</issue><spage>99</spage><pages>99-</pages><issn>2073-4360</issn><eissn>2073-4360</eissn><abstract>Welding and riveting hybrid bonding technology was applied to join 6061 aluminum alloy and carbon fiber reinforced plastics (CFRP). The laser-arc hybrid welding process and stepped rivets were used in the experiments to reduce the impact of the poor heat resistance of composites. The effect of hybrid welding arc current on the formation and mechanical properties of 6061 Al/CFRP joints was studied. Tensile shear load up to 4.65 kN was achieved by adjusting process parameters. The welding process and mode of the fracture were analyzed. The hybrid bonded joint obtained consisted of two parts: a welded joint of Al plate and Al rivet, and a bonded interface between Al plate and CFRP plate. The mechanical properties of the hybrid joint were mainly determined by the Al plate/Al rivet welded joint. The results of the study show that there are three interfacial bonding mechanisms between aluminum and CFRP. In addition to mechanical bonding between the Al plate and CFRP plate, there were also metallurgical bonding of Al-Mg intermetallic compounds with resin matrix and chemical reactions of aluminum with resin and carbon fibers at the interface, which could improve the mechanical properties of the joints.</abstract><cop>Switzerland</cop><pub>MDPI AG</pub><pmid>35012122</pmid><doi>10.3390/polym14010099</doi><orcidid>https://orcid.org/0000-0001-8835-3182</orcidid><oa>free_for_read</oa></addata></record> |
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| subjects | Alloys Aluminum alloys Aluminum base alloys Arc resistance heating Arc welding Bond strength Bonded joints Carbon fiber reinforced plastics Carbon fiber reinforcement Chemical bonds Chemical reactions Composite materials Heat High temperature Intermetallic compounds Laser beam welding Lasers Magnesium Mechanical properties Metallurgy Process parameters Resins Riveted joints Riveting Rivets Scanning electron microscopy Stress concentration Thermal resistance Welded joints Welding parameters |
| title | Welding and Riveting Hybrid Bonding of 6061 Al and Carbon Fiber Reinforced Composites |
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