Optimizing Optical Film Lamination to Enhance the Luminance of TFT-LCD Displays Using the Taguchi-NNGA Method

Luminance is an essential quality of a TFT-LCD display. Manufacturers have attempted to improve the soft-to-hard lamination stage to enhance the luminance of their TFT-LCD displays. In addition, many customers have complained about the insufficient luminance of the TFT-LCD displays of the case company. While product engineers have kept tuning the control factors in the soft-to-hard lamination stage through the trial and error method, the improvement of the luminance was not good enough. This study aims to assist the product engineers to fine-tune the settings of the control factors using a new method composed of the Taguchi method, a neural network, and a genetic algorithm. The confirmation experiments showed that the proposed method had increased the average luminance of the TFT-LCD displays from 17.03 to 25.15, which was higher than the required luminance value of 25. As a result, the number of complaints on the TFT-LCD displays had been significantly reduced.