Additive Re-Manufacturing of Mechanically Recycled End-of-Life Glass Fiber-Reinforced Polymers for Value-Added Circular Design
Despite the large use of composites for industrial applications, their end-of-life management is still an open issue for manufacturing, especially in the wind energy sector. Additive manufacturing technology has been emerging as a solution, enhancing circular economy models, and using recycled compo...
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| Veröffentlicht in: | Materials 2020-08, Vol.13 (16), p.3545 |
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| creator | Romani, Alessia Mantelli, Andrea Suriano, Raffaella Levi, Marinella Turri, Stefano |
| description | Despite the large use of composites for industrial applications, their end-of-life management is still an open issue for manufacturing, especially in the wind energy sector. Additive manufacturing technology has been emerging as a solution, enhancing circular economy models, and using recycled composites for glass fiber-reinforced polymers is spreading as a new additive manufacturing trend. Nevertheless, their mechanical properties are still not comparable to pristine materials. The purpose of this paper is to examine the additive re-manufacturing of end-of-life glass fiber composites with mechanical performances that are comparable to virgin glass fiber-reinforced materials. Through a systematic characterization of the recyclate, requirements of the filler for the liquid deposition modeling process were identified. Printability and material surface quality of different formulations were analyzed using a low-cost modified 3D printer. Two hypothetical design concepts were also manufactured to validate the field of application. Furthermore, an understanding of the mechanical behavior was accomplished by means of tensile tests, and the results were compared with a benchmark formulation with virgin glass fibers. Mechanically recycled glass fibers show the capability to substitute pristine fillers, unlocking their use for new fields of application. |
| doi_str_mv | 10.3390/ma13163545 |
| format | Article |
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Additive manufacturing technology has been emerging as a solution, enhancing circular economy models, and using recycled composites for glass fiber-reinforced polymers is spreading as a new additive manufacturing trend. Nevertheless, their mechanical properties are still not comparable to pristine materials. The purpose of this paper is to examine the additive re-manufacturing of end-of-life glass fiber composites with mechanical performances that are comparable to virgin glass fiber-reinforced materials. Through a systematic characterization of the recyclate, requirements of the filler for the liquid deposition modeling process were identified. Printability and material surface quality of different formulations were analyzed using a low-cost modified 3D printer. Two hypothetical design concepts were also manufactured to validate the field of application. Furthermore, an understanding of the mechanical behavior was accomplished by means of tensile tests, and the results were compared with a benchmark formulation with virgin glass fibers. Mechanically recycled glass fibers show the capability to substitute pristine fillers, unlocking their use for new fields of application.</description><identifier>ISSN: 1996-1944</identifier><identifier>EISSN: 1996-1944</identifier><identifier>DOI: 10.3390/ma13163545</identifier><identifier>PMID: 32796697</identifier><language>eng</language><publisher>Basel: MDPI AG</publisher><subject>3-D printers ; Additive manufacturing ; Composite materials ; Cost analysis ; Curing ; Design modifications ; End of life ; Fiber composites ; Fiber reinforced polymers ; Fillers ; Glass fiber reinforced plastics ; Industrial applications ; Mechanical properties ; Polymer matrix composites ; Polymerization ; Polymers ; Printed materials ; Recycling ; Scale models ; Scanning electron microscopy ; Software ; Surface properties ; Tensile tests ; Three dimensional printing ; Wind power</subject><ispartof>Materials, 2020-08, Vol.13 (16), p.3545</ispartof><rights>2020. 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Additive manufacturing technology has been emerging as a solution, enhancing circular economy models, and using recycled composites for glass fiber-reinforced polymers is spreading as a new additive manufacturing trend. Nevertheless, their mechanical properties are still not comparable to pristine materials. The purpose of this paper is to examine the additive re-manufacturing of end-of-life glass fiber composites with mechanical performances that are comparable to virgin glass fiber-reinforced materials. Through a systematic characterization of the recyclate, requirements of the filler for the liquid deposition modeling process were identified. Printability and material surface quality of different formulations were analyzed using a low-cost modified 3D printer. Two hypothetical design concepts were also manufactured to validate the field of application. 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| subjects | 3-D printers Additive manufacturing Composite materials Cost analysis Curing Design modifications End of life Fiber composites Fiber reinforced polymers Fillers Glass fiber reinforced plastics Industrial applications Mechanical properties Polymer matrix composites Polymerization Polymers Printed materials Recycling Scale models Scanning electron microscopy Software Surface properties Tensile tests Three dimensional printing Wind power |
| title | Additive Re-Manufacturing of Mechanically Recycled End-of-Life Glass Fiber-Reinforced Polymers for Value-Added Circular Design |
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