Controlling ice formation on gradient wettability surface for high-performance bioinspired materials

The architecture of the ice-templated material can be effectively controlled by designing the properties of the cold surface. Ice-templating holds promise to become a powerful technique to construct high-performance bioinspired materials. Both ice nucleation and growth during the freezing process are crucial for the final architecture of the ice-templated material. However, effective ways to control these two very important factors are still lacking. Here, we demonstrate that successive ice nucleation and preferential growth can be realized by introducing a wettability gradient on a cold finger. A bulk porous material with a long-range lamellar pattern was obtained using a linear gradient, yielding a high-performance, bulk nacre-mimetic composite with excellent strength and toughness after infiltration. In addition, cross-aligned and circular lamellar structures can be obtained by freeze-casting on surfaces modified with bilayer linear gradient and radial gradient, respectively, which are impossible to realize with conventional freeze-casting techniques. Our study highlights the potential of harnessing the rich designability of surface wettability patterns to build high-performance bulk materials with bioinspired complex architectures.