The development and testing of a modified natural rubber CR solid ankle–cushion heel prosthetic foot for developing countries

Background Durable and locally fabricated prosthetic feet are important for developing countries. Modifications to the current CR solid ankle–cushion heel prosthetic foot could enhance current foot characteristics and reduce costs. The goal of this project was to modify the keel and rubber outer foot shell to enhance features and reduce costs of the current CR solid ankle–cushion heel offering. Methods The prosthetic foot was designed, fabricated and then tested mechanically for strain and displacement in a cyclic testing machine according to a component of the ISO-10328 testing protocol. Dynamic cyclic testing of both forefoot and heel portions of the foot was conducted. Findings Dynamic mechanical cyclic testing of the forefoot and heel at 1.28 kN for two million cycles at a rate of 1 Hz was successfully achieved. The final cost of producing the foot was roughly $16 USD. Limitations include the inability to perform the full battery of ISO-10328 foot testing, UV testing and a limitation to laboratory testing. Clinical studies examining practical application of the modified foot should be conducted.