Large Area Synthesis of Vertical Aligned Metal Oxide Nanosheets by Thermal Oxidation of Stainless Steel Mesh and Foil

We report here the synthesis of metal oxide nanosheets (MONs) directly grown on stainless steel substrates by thermal oxidation in the presence of trace amounts of water. The morphology and microstructure of MONs were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), selected area electron diffraction (SAED), and atomic force microscopy (AFM). The composition of MONs was determined by the energy dispersive system and X-ray diffraction patterns. The results showed that the as-synthesized MONs were ultrathin, vertically aligned, and mostly transparent. They were polycrystalline and were composed primarily of Cr₂O₃ and (Fe, Mn)₃O₄. The optimal condition to synthesize the MONs with an optimal ultra-high surface atom ratio were determined by varying the temperature and time required for the growth of the MONs. It was found that the lateral size of MONs gradually increases as the temperature rises from 1000 to 1100 °C. An optimal temperature of 1100 °C is obtained in terms of the growth density, size and transparency degree growth morphology, and quality. The structure of MONs changes from two-dimensional to three-dimensional networks when the synthesis time is prolonged to more than 1 h.