Design and Analysis of a New Multi-Part Composite Frangible Cover

In this paper, a new multi-part composite frangible cover (MCFC) was designed and fabricated. The frangible cover, manufactured with a traditional manual lay-up method, is designed to conduct a simulated missile launch test using a specially developed test device. A weak zone structure of the composite multi-part frangible cover was designed, and the separation process of the cover was studied by numerical simulation. Based on the strength envelope of the weak zone and the equal-strength design principle, a design method for the weak zone structure of the composite multi-part frangible cover was proposed. A finite element model of the composite multi-part frangible cover was established, and the separation process was numerically simulated and analyzed. Afterward, the verification experiments were carried out. Close agreements between the numerical and experimental results are observed.