Effect of Zn Addition on the Microstructure, Mechanical Properties, and Fracture Behavior of As-Cast Mg-Gd-Y-Zr Alloys

The microstructure and mechanical properties of semi-continuous casting Mg-Gd-Y-Zr magnesium alloys with different Zn contents were studied in this paper. The results showed that an increase in Zn content resulted in gradual refinement of the grains and a gradual increase in the volume fraction of the second phase. At a Zn content of 0.7 wt%, the microstructure was mainly composed of the α-Mg matrix and the Mg5(GdY) and long-period stacking order (LPSO) phases. An increase in the Zn content lowered the volume fraction of the Mg5(GdY) phase and increased the volume fraction of the LPSO phase. At a Zn content of 3.3 wt%, the microstructure was mainly composed of the α-Mg matrix and the LPSO phase. Among these alloys, the alloy without Zn addition showed an optimal ultimate tensile strength and yield strength of 229 MPa and 185 MPa, respectively, while the alloy with 3.3 wt% Zn showed an excellent elongation after fracture of 4.5%. The tensile fracture analysis indicated that the cracks of the alloy without Zn mainly originated at the trigeminal junction of the grain boundary, the cracks of the 0.7 wt% Zn and 1.5 wt% Zn alloy mainly originated at the interface of the Mg/lamellar LPSO phase, and the cracks of the 3.3 wt% Zn alloy mainly originated at the bulk LPSO phase of the grain boundary and then propagated along the bulk LPSO phase.