Optimal Design of Carbon-Based Polymer Nanocomposites Preparation Based on Response Surface Methodology

Response surface methodology (RSM) and central composite design (CCD) were used to improve the preparation of carbon nanotube and graphene (CNT-GN)-sensing unit composite materials in this study. Four independent variable factors (CNT content, GN content, mixing time, and curing temperature) were controlled at five levels, and 30 samples were generated using the multivariate control analysis technique. On the basis of the experimental design, semi-empirical equations were developed and utilized to predict the sensitivity and compression modulus of the generated samples. The results reveal a strong correlation between the experimental and expected values of sensitivity and the compression modulus for the CNT-GN/RTV (room-temperature-vulcanized silicone rubber) polymer nanocomposites fabricated using different design strategies. The correlation coefficients for the sensitivity and compression modulus are R2 =0.9634 and R2=0.9115, respectively. The ideal preparation parameters of the composite in the experimental range include a CNT content of 1.1 g, a GN content of 1.0 g, a mixing time of 15 min, and a curing temperature of 68.6 °C, according to theoretical predictions and experimental findings. At 0~30 kPa, the CNT-GN/RTV-sensing unit composite materials may reach a sensitivity of 0.385 kPa and a compressive modulus of 601.567 kPa. This provides a new idea for the preparation of flexible sensor cells and reduces the time and economic cost of experiments.