Feeding lactate for CHO cell culture processes: Impact on culture metabolism and performance

Lactate has long been regarded as one of the key metabolites of mammalian cell cultures. High levels of lactate have clear negative impacts on cell culture processes, and therefore, a great amount of efforts have been made to reduce lactate accumulation and/or to induce lactate consumption in the later stage of cultures. However, there is virtually no report on the impact of lactate depletion after initial accumulation. In this work, we observed that glucose uptake rate dropped over 50% at the onset of lactate consumption, and that catabolism of alanine due to lactate depletion led to ammonium accumulation. We explored the impact of feeding lactate as well as pyruvate to the cultures. In particular, a strategy was employed where CO2 was replaced by lactic acid for culture pH control, which enabled automatic lactate feeding. The results demonstrated that lactate or pyruvate can serve as an alternative or even preferred carbon source during certain stage of the culture in the presence of glucose, and that by feeding lactate or pyruvate, very low levels of ammonia can be achieved throughout the culture. In addition, low levels of pCO2 were also maintained in these cultures. This was in strong contrast to the control cultures where lactate was depleted during the culture, and ammonia and pCO2 build‐up were significant. Culture growth and productivity were similar between the control and lactate‐fed cultures, as well as various product quality attributes. To our knowledge, this work represents the first comprehensive study on lactate depletion and offers a simple yet effective strategy to overcome ammonia and pCO2 accumulation that could arise in certain cultures due to early depletion of lactate. Biotechnol. Bioeng. 2012; 109:1173–1186. © 2011 Wiley Periodicals, Inc. This work demonstrated that feeding lactate can be beneficial to CHO cell culture processes, and that lactate can serve as an alternative or even preferred carbon source during certain stages of the culture in the presence of glucose. When lactic acid (instead of CO2) was used for pH control, a low level of ammonium and pCO2 were seen throughout the cultures, in contrast to the control culture where high pCO2 and ammonium were observed.