Measuring residual stress in ceramic zirconia–porcelain dental crowns by nanoindentation

Residual stress plays a critical role in failure of ceramic dental crowns. The magnitude and distribution of residual stress in the crown system are largely unknown. Determining the residual stress quantitatively is challenging since the crown has such complex contours and shapes. This work explored the feasibility and validity of measuring residual stress of zirconia and porcelain in ceramic crowns by nanoindentation. Nanoindentation tests were performed on the cross-section of a crown for both porcelain and zirconia along four critical locations: the thickest, thinnest and medium porcelain thicknesses. Zirconia and porcelain pieces, chipped off from the crown and annealed at 400 °C, were used as reference samples. The residual stress was determined by comparing the measured hardness of the stressed sample with that of the reference sample. Nanoindentation impression images were acquired through a scanning probe microscope (SPM) equipped with a Hysitron Triboindenter. Zirconia showed large pile-up. Residual stress is determined along the thickness of crowns at the chosen locations for both porcelain and zirconia. The measured results were compared with the results from X-ray diffraction (XRD) and finite element modeling (FEM). Results show there are large amounts of residual stresses in the dental crown and their magnitude differs between locations due to the complex shape of the crown. The average residual stress readings were as high as −637 MPa and 323 MPa for zirconia and porcelain respectively. [Display omitted] ► Nanoindentation can be a tool to evaluate localized residual stress in dental crowns. ► A large amount of residual stress exists in both porcelain and zirconia. ► The average residual stress readings are as high as −637 MPa and 323 MPa for zirconia and porcelain respectively. ► Thickness and curvature both have effects on the residual stress distribution and magnitude.