On the Response of Different Particle State Sensors to Deliberate Process Variations
Deliberate particle state variations were performed using atmospheric plasma spray (APS) and high-velocity oxy-fuel flame spraying (HVOF) to create a set of first-order process maps. Particle states were measured simultaneously using five in-flight particle sensors: DPV-2000, Accuraspray, SprayWatch...
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| Veröffentlicht in: | Journal of thermal spray technology 2011-09, Vol.20 (5), p.1035-1048 |
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| container_title | Journal of thermal spray technology |
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| creator | Colmenares-Angulo, Jose Shinoda, Kentaro Wentz, Travis Zhang, Wei Tan, Yang Sampath, Sanjay |
| description | Deliberate particle state variations were performed using atmospheric plasma spray (APS) and high-velocity oxy-fuel flame spraying (HVOF) to create a set of first-order process maps. Particle states were measured simultaneously using five in-flight particle sensors: DPV-2000, Accuraspray, SprayWatch, TDS, and SprayCam. While the sensors use similar methods for calculating particle characteristics, absolute values of temperature and velocity were considerably different. Process map trends among sensors are in agreement for the HVOF process, but differ when using plasma spray at high total gas flow conditions. After understanding the stochastic nature of particle detection, an open loop feedback control algorithm was implemented to achieve similar particle states with different hydrogen gas flow rates. The resulting particle state window measured by three different sensors under select fixed hydrogen flow rates was significantly narrowed. |
| doi_str_mv | 10.1007/s11666-011-9653-x |
| format | Article |
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The resulting particle state window measured by three different sensors under select fixed hydrogen flow rates was significantly narrowed.</description><subject>Analytical Chemistry</subject><subject>Applied sciences</subject><subject>Characterization and Evaluation of Materials</subject><subject>Chemistry and Materials Science</subject><subject>Corrosion and Coatings</subject><subject>Exact sciences and technology</subject><subject>Flame spraying</subject><subject>Flow rates</subject><subject>Gas flow</subject><subject>Machines</subject><subject>Manufacturing</subject><subject>Materials Science</subject><subject>Mathematical analysis</subject><subject>Metals. 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| subjects | Analytical Chemistry Applied sciences Characterization and Evaluation of Materials Chemistry and Materials Science Corrosion and Coatings Exact sciences and technology Flame spraying Flow rates Gas flow Machines Manufacturing Materials Science Mathematical analysis Metals. Metallurgy Oxy-fuel Peer Reviewed Processes Production techniques Sensors Sprayers Sprays Surface treatment Surfaces and Interfaces Thin Films Tribology |
| title | On the Response of Different Particle State Sensors to Deliberate Process Variations |
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