Process design and economic analysis of a hypothetical bioethanol production plant using carob pod as feedstock

► The process design of a bioethanol production plant from carob pod is carried out and an economic analysis is made. ► Total fixed capital investment estimated for the process is similar to that reported for traditional feedstocks. ► Ethanol production cost for the proposed process is also similar to that reported for traditional feedstocks. ► Feedstock prices lower than 0.188€/kg makes the process profitable. A process for the production of ethanol from carob (Ceratonia siliqua) pods was designed and an economic analysis was carried out for a hypothetical plant. The plant was assumed to perform an aqueous extraction of sugars from the pods followed by fermentation and distillation to produce ethanol. The total fixed capital investment for a base case process with a capacity to transform 68,000t/year carob pod was calculated as 39.61 millon euros (€) with a minimum bioethanol production cost of 0.51€/L and an internal rate of return of 7%. The plant was found to be profitable at carob pod prices lower than 0.188€/kg. An increase in the transformation capacity of the plant from 33,880 to 135,450t/year was calculated to result in an increase in the internal rate of return from 5.50% to 13.61%. The obtained results show that carob pod is a promising alternative source for bioethanol production.