Analysis of particle dynamics and heat transfer in detonation thermal spraying systems

A computational study of pulsed detonation thermal spraying is conducted using an axisymmetric two-dimensional transient gaseous detonation model. The variations of the particle velocity and temperature at impact on the target surface with the particle initial loading location are analyzed for different conditions. The geometry of the system and the loading locations of the particulate phase are key parameters in pulsed detonation thermal spraying. Since the process is extremely transient and the gas phase experiences a wide range of transient stages all on a timescale of a millisecond, the particle characteristics are strongly dependent on the instantaneous location in the gas stream. One cycle of detonation thermal spraying occurs on a time scale on the order of a millisecond due to the high gas velocities associated with detonation. Thus, a precise control of the process variable parameters is required to have a successful detonation coating process.