Role of calcium oxide in sludge granulation and methanogenesis for the treatment of palm oil mill effluent using UASB reactor

SEM micrograph of granules; Outer surface of the granule; Scanning electron micrographs of the granule: Archaea ( Methanosarcina sp.) showing the arrangement of bacterial cells in granule surrounded by extracellular polymeric substances (EPS), the seed sludge and granules sampled on day 150. [Display omitted] ► Examine the treatability of POME and effects of CaO–CKD on the granulation process in UASB reactors. ► The main objective was to determine the influent CaO–CKD concentration and the relationship between the CaO concentration in the feed and biomass accumulation, specific granulation, methanogenic activity, and the density and composition of granules. ► The biomass concentration profiles along the reactors and the size distribution of granules were also measured to track and to assess granulation, methanogenesis, and COD removal on levels at the industrial scale. ► SEM micrograph are showing smooth surface of granule with a large opening cavities likely for biogas escape. The granulation process in palm oil mill effluent using calcium oxide-cement kiln dust (CaO–CKD) provides an attractive and cost effective treatment option. In this study the efficiency of CaO–CKD at doses of 1.5–20 g/l was tested in batch experiments and found that 10 g of CaO/l caused the greatest degradation of VFA, butyrate and acetate. An upflow anaerobic sludge blanket (UASB) reactor was operated continuously at 35 °C for 150 days to investigate the effect of CaO–CKD on sludge granulation and methanogenesis during start-up. The treatment of POME emphasized the influence of varying organic loading rates (OLR). Up to 94.9% of COD was removed when the reactor was fed with the 15.5–65.5 g-COD g/l at an OLR of 4.5–12.5 kg-COD/m 3 d, suggesting the feasibility of using CaO in an UASB process to treat POME. The ratio of volatile solids/total solids (VS/TS) and volatile fatty acids in the anaerobic sludge in the UASB reactor decreased significantly after long-term operation due to the precipitation of calcium carbonate in the granules. Granulation and methanogenesis decreased with an increase in the influent CaO–CKD concentration.