Preparation and characterization of polyurethane electrical insulating coatings derived from novel soybean oil-based polyol

As a viable alternative to the petrochemical polyols in polyurethanes (PUs), a new soybean oil‐based polyol (PSBO) with high functionality of hydroxyl groups and built‐in (preformed) urethane bonds was introduced. At first, a facile and improved method was developed for the transformation of epoxidized soybean oil (ESBO) to carbonated soybean oil (CSBO). Then ring‐opening reaction of carbonated oil with ethanolamine (ETA) led to the polyol. After characterization by conventional spectroscopic and analytical methods, PSBO was used for the formulation of novel one‐pack PU electroinsulating wire enamels. Tunable mechanical, thermal, and electrical properties for the final PUs were achieved by replacing 10 wt% of PSBO with poly(propylene glycol) (PPG) at different number average molecular weights of 725, 1000, 2000, 4000. Investigation of the results showed that these soy‐based PUs offer excellent thermal and electrical insulating properties. Copyright © 2009 John Wiley & Sons, Ltd.