Esterification of fatty acids in a thermally coupled reactive distillation column by the two-step supercritical methanol method

▶ Thermally coupled reactive distillation can be used to produce biodiesel fuel. ▶ A first-order kinetic model fits experimental data for the esterification reaction. ▶ Thermally coupled configurations reduce both utilities and capital costs. ▶ Thermally coupled configurations improve thermodynamic efficiency. ▶ The RTCDS system shows the lowest values of CO 2 emissions and total annual cost. Biodiesel fuel has been shown as a clean energy alternative to petroleum diesel. Conventional biodiesel production involves the use of catalyst, which implies high energy consumptions for the separation of both the catalyst and the by-products of the reaction, including those of the undesirable reaction of saponification. Recently, a process involving the use of short-chain alcohols at supercritical conditions has been proposed (Saka-Dadan process); one of the main advantages of that process is that it avoids the need for a catalyst as well as the occurrence of the saponification reaction. However, although the process requires less pieces of equipment than the conventional one, its energy requirements are still high, making biodiesel fuel more expensive than petroleum diesel. This work proposes the use of reactive distillation and thermally coupled reactive distillation configurations to produce biodiesel fuel by the supercritical methanol method. First-order kinetics is used to represent the esterification reaction, obtaining high conversions in a single shell. Both of the configurations proposed reduce energy requirements when compared to the conventional (Saka-Dadan) process. Calculations were also performed to estimate CO 2 emissions, thermodynamic efficiency and cost. The thermally coupled reactive distillation configuration shows to be the best alternative in terms of energy consumption, CO 2 emissions and thermodynamic efficiency. Further, cost estimations also show that the use of a thermally coupled scheme considerably reduces both utilities and capital costs.