Effect on composition of dry mechanical grinding of calcium phosphate mixtures

For diverse reasons, calcium phosphates used to prepare hydraulic calcium phosphate cements can be ground mixed. The grinding with a rotating micromill of monocalcium phosphate monohydrate or anhydrous, dicalcium phosphate dihydrate or anhydrous with calcium oxide, calcium hydroxide, calcium carbonate, tetracalcium phosphate, or α‐ or β‐tricalcium phosphate was studied for different calcium to phosphate (Ca/P) ratios, rotating rates, masses of balls, and environmental conditions. During dry grinding by ball milling, anhydrous or hydrated acid calcium phosphates can mechanochemically react with anhydrous or hydrated basic calcium salts to form dicalcium phosphate dihydrate or anhydrous, noncrystalline calcium phosphate, and/or calcium deficient or stoichiometric hydroxyapatite, depending on the Ca/P ratio in the mixture and the time of grinding. The reaction rate is a function of the rotation rate and the mass of the balls. Water is not necessary to initiate the reaction but facilitates it because hydrated salts react faster than the corresponding anhydrous salts. Neither carbon dioxide nor carbonate ions seem to have any influence on the transformation kinetics. The transformations that occur during grinding influence the final mechanical properties of hydraulic calcium phosphate cements prepared from these materials. Thus, if a grinding step of the starting materials is planed, the grinding conditions will have to be particularly well defined to obtain reproducible results. © 2001 John Wiley & Sons, Inc. J Biomed Mater Res 55: 566–575, 2001