Strength of cement-metal interfaces in fatigue: Comparison of smooth, porous and precoated specimens

Radiographic follow-up studies of cemented total hip arthroplasty have shown that failure of the cement-metal interface of the femoral component is as high as 25 % at 10 years. Recent analyses of clinically successful cemented femoral components obtained in toto with the surrounding cement and femurs after many years of in-vivo service have suggested that the mechanism of the initiation of failure of fixation of cemented femoral components is debonding at the cement-metal interface. Since this critical interface is subjected primarily to cyclic loading, the evaluation of different surface preparations should be studied in fatigue, not static testing. In the current study, several contemporary methods for increasing the strength of the cement-metal interface were evaluated by testing the interfacial fatigue pushout strength under varying conditions of cyclic loading. The effect of a smooth ‘implant finish’ surface, a surface coated with polymethylmethacrylate (PMMA precoated surface), a combination of a textured surface with PMMA precoat, and a porous titanium mesh coated surface were examined. Precoating the metal with a thin film of PMMA significantly increased the number of compressive fatigue loading cycles required for failure of the cement-metal interface under cyclic loading compared to a smooth, uncoated surface. Adding indentations to the surface and then precoating with PMMA further significantly increased the fatigue life of the cement metal interface. The strongest interface in fatigue was the titanium fibermesh-cement interface.