Determination of flow stress properties of machinable materials with help of simple compression and orthogonal machining test

This paper describes a possible method for predicting values of orthogonal metal cutting properties such as shear angle, cutting force etc., on a basis of the well known Hollomon equation, using a simple compression test in order to avoid any cutting experiments. There are two possibilities: the flow stress properties can be obtained from an independent material test; or by measuring the active and passive cutting forces from the orthogonal machining test itself. This paper is concerned with a material flow stress equation, including the effects of strain ( ϵ), strain rate ( ϵ ̇ ) and temperature ( T), which is one of the five equations that have to be solved in simulation analysis with the finite element method. In finding a solution for those five equations, it is necessary to dispose of flow stress properties by rearrangement of the Hollomon equation and so making it usable for cutting process investigation. The rearrangement is described in this paper.