Molecular design of strong single-wall carbon nanotube/polyelectrolyte multilayer composites

The mechanical failure of hybrid materials made from polymers and single-wall carbon nanotubes (SWNT) is primarily attributed to poor matrix–SWNT connectivity and severe phase segregation. Both problems can be successfully mitigated when the SWNT composite is made following the protocol of layer-by-layer assembly. This deposition technique prevents phase segregation of the polymer/SWNT binary system, and after subsequent crosslinking, the nanometre-scale uniform composite with SWNT loading as high as 50 wt% can be obtained. The free-standing SWNT/polyelectrolyte membranes delaminated from the substrate were found to be exceptionally strong with a tensile strength approaching that of hard ceramics. Because of the lightweight nature of SWNT composites, the prepared free-standing membranes can serve as components for a variety of long-lifetime devices.