Acoustic emission transducers—development of a facility for traceable out-of-plane displacement calibration

Acoustic emission (AE) is a widely used technique that has been employed for the integrity testing of a range of vessels and structures for many years. The last decade has seen advances in signal processing, such that the reliability of AE technology is now being recognised by a wider range of industries. Furthermore, the need for quality control at the manufacturing stage, and requirements of in-service testing, is encouraging the issue of traceable measurements to be addressed. Currently, no independent calibration service for acoustic emission transducers is available within Europe. The UKs National Physical Laboratory (NPL) is undertaking work to develop a measurement facility for the traceable calibration of AE sensors. Such calibrations can contribute to greater acceptance of AE techniques in general, by meeting quality system and other traceability requirements. In this paper the key issues surrounding the development of such a facility are reviewed, including the need to establish repeatable AE sources, select suitable test blocks and to understand the limitations imposed by AE sensors themselves. To provide an absolute measurement of the displacement on the surface of a test block, laser interferometry is employed. In this way the output voltage of an AE sensor can be directly related to the displacement detected at the block surface. A possible calibration methodology is discussed and preliminary calibration results are presented for a commercially available AE sensor, showing its response to longitudinal wave modes.