Rheological behavior of starch-polycaprolactone (PCL) nanocomposite melts synthesized by reactive extrusion

Rheological behavior of reactively extruded starch–PCL nanocomposite blends was evaluated in an off‐line capillary rheometer. Power law models for blends with different nanoclay volume fractions were developed using appropriate correction factors. Consistency coefficients K for blends containing starch were significantly higher than 100% PCL. Starch–PCL nanocomposite blends showed shear‐thinning behavior with higher pseudoplasticity than did 100% PCL. Viscosities of nanocomposite blends were significantly lower than that of 100% PCL and nonreactive starch–PCL composites synthesized from simple extrusion mixing. Power law coefficients developed in this study will be used to evaluate rheology‐dependent parameters during scaling up the reactive extrusion process from a batch micro‐extruder to a high output continuous twin‐screw extruder. POLYM. ENG. SCI. 46:650–658, 2006. © 2006 Society of Plastics Engineers.