A thermodynamic approach on vapor-condensation of corrosive salts from flue gas on boiler tubes in waste incinerators

Thermodynamic equilibrium calculation was conducted to understand the effects of tube wall temperature, flue gas temperature, and waste chemistry on the type and amount of vapor-condensed “corrosive” salts from flue gas on superheater and waterwall tubes in waste incinerators. The amount of vapor-condensed compounds from flue gases at 650–950 °C on tube walls at 350–850 °C was calculated, upon combustion of 100 g waste with 1.6 stoichiometry (in terms of the air–fuel ratio). Flue gas temperature, rather than tube wall temperature, influenced the deposit chemistry of boiler tubes significantly. Chlorine, sulfur, sodium, potassium, and calcium contents in waste affected it as well.