Analyses on 3-D gas flow and heat transfer in ladle furnace lid

In order to verify the reasonableness of off-gas pressure and wall temperature, a mathematical model for gas flow and heat transfer in ladle furnace (LF) lid is developed based on 3-D Navier–Stokes equations and k– ε two equation turbulent models as well as energy conservation equation. The gas velocity vector distribution of skirt clearance between the top edge of ladle and furnace lid and electrode gaps between three graphite electrodes and furnace lid, the gas flow line distribution, pressure and temperature distribution on the furnace lid wall are simulated. Simulation results show that appropriate off-gas pressures are 200 Pa, 200 Pa and 150 Pa when electric arc emerges from molten steel surface and alloy hole is unsealed, electric arc emerges from molten steel surface and alloy hole is closure, electric arc immerges into molten steel surface and alloy hole is closure, respectively. The maximum temperature presents in the middle of LF lid in all of heating conditions, and the temperature value are 563, 603 and 343 K. Finally, the relations between gas volume and off-gas pressure are analyzed in different width of skirt clearance, and some relevant mathematical expressions are obtained. By comparing both simulation results and practical data, the advice on reducing off-gas pressure is proposed, and the maximum temperatures of furnace lid wall have good agreement with actual data.