Negative Effect of the Calendering Process on the Interphase Formation and Electrochemical Behavior of Reduced Graphene Oxide Electrodes

Many studies on electrode material development for rechargeable batteries have focused on improving the intrinsic physicochemical and electrochemical properties of active materials, but the electrochemical performances of batteries are exhibited by the overall electrode unit consisting of active materials, conductive additives, and a binder. Additionally, the electrodes have undergone an essential calendering process to enhance the physical contact between those components. Therefore, the electrochemical behavior and performance of a cell should be analyzed at the electrode level, as the inherent properties of active materials might be changed in electrode preparation, including the calendaring process and real-operating environments. In this study, we aimed to understand the electrochemical properties of the reduced graphene oxide (RGO)-containing electrodes rather than the RGO-active materials by studying the changes in the RGO electrode before and after the calendering process. Specifically, the study investigates the effect of the calendering process on the electrochemically active interphase formation and electrochemical properties of the RGO electrode. We found that the calendering process deteriorates the electrochemical properties of RGO electrodes by impeding enough electrolyte wetting, limiting the formation of thin and stable solid–electrolyte interphase, and leaving unreacted RGO sheets. Additional experiments with carbon-coated silicon/RGO composite electrodes demonstrate that after the calendering process, the sequential participation of Si/C particles in the electrochemical reaction resulted in much more severe capacity degradation over repeated cycling processes. The studies suggest that fine-controlling the number of RGO sheets and maintaining enough distance between those sheets even after the calendering process are required for the utilization of RGO in rechargeable batteries.