Structure and properties of starch - BaSO4 composite obtained using mechanical activation techniques

The aim of this study is to obtain and characterize starch films structurally modified by in situ precipitation of BaSO4 combined with mechanical activation of casting dispersion in a rotor-stator device. By the rheological method, it was found that the modification causes a decrease in the ability of casting dispersions to structure over time. Composite films with a filler content of 0 %–15 % (w/w) were characterized using optical and SEM microscopy, FT-IR spectroscopy, and tensile and moisture resistance testing data. The maximum increase in strength (by 70 %) and elongation at break (by 870 %) is achieved with a filler content of 5 % and 15 %, respectively. An increase in the filler content to 5 % causes an increase in starch recrystallization rate, but at concentrations above 5 % of BaSO4, it inhibits retrogradation. The films obtained by mechanical activation with optimized parameters were uniformly translucent, had lower water vapor permeability than films made from starch alone, had high flexibility, and did not warp or shrink. The developed high-performance, environmentally friendly method can be recommended for the large-scale production of starch-based composite materials. [Display omitted] •Starch-BaSO4 composite films were obtained by in situ precipitation and mechanоactivation.•BaSO4 at a content of 0–5 % increases the films strength and the retrogradation rate.•BaSO4 at 5–15 % inhibits starch retrogradation.•Extremely high elongation is observed at BaSO4 content of 5–15 %.•BaSO4-containing films had lower vapor permeability than pure starch films.