Efficient two-way fluid–structure interaction simulation for performance prediction of pressure-compensating emitter

Drip irrigation using a high-performance pressure-compensating (PC) emitter is one of the essential components for precision agriculture, and it is necessary to accurately predict its performance prior to design. In this study, an efficient two-way fluid–structure interaction (FSI) simulation model was developed and verified through an enlarged model experiment. The computational fluid dynamics (CFD) and computational solid mechanics (CSM) models of the FSI simulation were systematically verified, and a calibration method for the overestimated flow rate in the re-rising range was applied. The CFD model was determined to be the shear stress transport turbulence model, and the CSM model was determined to be the Ogden hyperelastic model for the PC emitter. The minimum prediction error for the flow rate was 7.93%, which was within 10% for all cases. The simulation model demonstrated its efficiency by analysing the performance of a single PC emitter with an average total analysis time of 18.6 h. In addition, by comparing various cases according to the design parameters, it is considered that the hardness of the diaphragm has a significant impact on the design of low-pressure PC emitters. The simulation model of this study can accurately predict the performance of PC emitter under specific conditions, yet improvement of simulation model is required to be applied in design optimisation. Future studies may benefit from combining an improved FSI simulation with a surrogate model to further enhance optimisation efforts. •The performance experiment of a pressure-compensating (PC) emitter was modelled.•The accuracy of two-way FSI simulation suggested was within 10% in all the cases.•Hardness of diaphragm was considered as design parameter along with groove size.•Hardness of a diaphragm played a key role in the design of low-pressure PC emitters.