Effect of the microstructure parameters on the mechanical properties and corrosion behavior of Mg alloys with high Zn or Ca content

The microstructure, compressive properties and in vitro degradation behavior of as-cast Mg alloys with high Zn or Ca content were investigated. The results showed that the addition of Ca (1 wt%) to Mg–5Zn or Zn (1 wt%) to Mg–5Ca changed the shape, distribution, volume fraction and the type of second phase. When 1 wt% Ca was added to Mg–5Zn alloy, the second phase changed from Mg 7 Zn 3 to Ca 2 Mg 6 Zn 3 phase and it was distributed from granular formation to a continuous network structure. While the second phase was changed from Mg 2 Ca in Mg–5Ca alloy to the coexistence of Mg 2 Ca(Zn) and slight Ca 2 Mg 6 Zn 3 phase in Mg–5Ca–1Zn alloy. The second phase exhibited a continuous network distribution in both of Mg–5Ca and Mg–5Ca–1Zn alloys, but the width of Mg 2 Ca(Zn) phase was reduced obviously after adding 1 wt% Zn to Mg–5Ca alloy. The compressive test revealed that Zn element was contributed to the promotion of ultimate compressive strength and fracture elongation, while Ca element was beneficial for improving the yield strength of Mg alloys. The immersion test proved that the weight loss of Mg–5Zn–1Ca was the highest, followed by Mg–5Zn, Mg–5Ca and Mg–5Ca–1Zn alloy. The Mg–5Zn-based alloys suffered severe pitting, while Mg–5Ca-based alloy exhibited a relatively uniform corrosion. The Ca addition accelerated the corrosion of Mg–5Zn alloy due to the expansion of potential difference between second phase and Mg matrix, while Zn addition reduced the micro-galvanic corrosion of Mg–5Ca alloy due to the lowest potential difference between Mg 2 Ca(Zn) phase and Mg matrix.