Recycling of multilayer packaging waste with switchable anionic surfactants

•Switchable surfactants delaminate polyolefins (PE and PP) from multilayer metalized waste.•Triethanol ammonium laurate is the best surfactant amongst the switchable ones tested.•Recycled aluminium has a purity degree > 98% and oxidation level < 10%.•Recycled PE has thermal and mechanical properties comparable to those of PE in the original waste.•More than 90% of the surfactant can be recovered by using CO2 at the end of the process. Switchable Anionic Surfactants (SAS) were used for delaminating flexible packaging waste composed of various plastic layers and aluminium, thereby promoting the recycling of such waste streams from a circular economy perspective. The delamination protocol was optimized on de-pulped food and beverage cartons containing low-density polyethylene (LDPE) and aluminium, varying the carboxylic acid and its counterion constituting the SAS (C8C18 carboxylic acids as the anionic part; inorganic bases and primary, secondary and tertiary amines as the cationic one) their molar ratio (carboxylic acid: base molar ratio from 1:1 to 1:3), SAS concentration (0.15, 0.3 and 0.5 wt%), time (0.5–3 h) and material weight in input (1–10 wt%). High-quality LDPE and aluminium were separated and recovered by using a diluted solution of a surfactant based on lauric acid and triethanolamine (C12-TEA), with performances not achievable with other anionic or cationic surfactants available on the market. The C12-TEA solution was then applied to a large variety of multilayer waste materials composed of polypropylene and aluminium, polyolefins/polyethylene terephthalate/aluminium, giving a material separation dependant on the structure and composition of the material in input. At the end of the process, lauric acid was recovered from the aqueous solution used for washing the separated materials by tuning its water solubility with CO2. [Display omitted]