Comprehensive design and performance validation of a wind tunnel for advanced respirable dust deposition investigations

This study presents the comprehensive design and performance validation of a wind tunnel specifically developed for advanced investigations into respirable dust deposition pertinent to coal mining environments. The design integrates a constant particle delivery system engineered to maintain uniform particle dispersion, which is critical for replicating real-world conditions in coal mines. Our methodology involved using ANSYS Fluent for the design and optimization of a blowing-type wind tunnel, with a focus on controlling turbulence levels and minimizing pressure drops, which are crucial for accurate dust behaviour simulation. The core of our research emphasizes the deployment of the Aerosol Lung Deposition Apparatus (ALDA) alongside a custom dust injection system to measure particle distributions within the test section. This setup enabled us to simulate the inhalation of coal dust particles, providing a realistic scenario for assessing potential hazards to miners. Validation of the tunnel’s performance was achieved through extensive testing with dust sensors and a hot-wire anemometer, which verified the airflow velocity and turbulence against the initial design specifications. The findings affirm the wind tunnel's capability to effectively model dust deposition and its impacts, thereby offering opportunities for enhancing miner safety and health standards. [Display omitted] •Designed a blowing-type wind tunnel for simulating coal mine dust deposition using ANSYS Fluent.•Implemented a constant particle delivery system for consistent dispersion.•Simulated miner inhalation of coal dust using MALDA and custom dust injection.•Verified airflow and turbulence using dust sensors and a hot-wire anemometer.•Demonstrated wind tunnel effectiveness in modeling dust deposition for miner safety.