A stepwise multi-stage continuous dielectrophoresis separation microfluidic chip with microfilter structures

The separation of target microparticles using microfluidic systems owns extensive applications in biomedical, chemical, and materials science fields. Integration of microfluidic sorting systems employing dielectrophoresis (DEP) technology has been widely investigated. However, enhancing separation efficiency, purity, stability, and integration remains a pressing issue. This study proposes a stepwise multi-stage continuous DEP separation microfluidic chip with a microfilter structure. By leveraging a stepwise electrode configuration, a gradient electric field is generated to drive target microparticles along the electric field gradient, thereby enhancing separation efficiency. Innovative integration of a microfilter structure facilitates simultaneous filtration and improves flow field distribution, thus enhancing system stability. Through the synergistic effect of stepwise electrodes and the microfilter structure, superior coupling of electric and flow fields is achieved, consequently improving the sorting purity, separation efficiency, and system stability of the DEP-based microfluidic sorting system. Validation through simulation and separation of polystyrene microspheres demonstrates the excellent particle separation performance of the proposed system. It evidently shows potential for seamless extension to various biological microparticle sorting applications, harboring significant prospects in the biomedical domain field. [Display omitted] •Introduced a novel multi-stage DEP separation chip with microfilter to enhance efficiency, purity, and stability.•Tilted stepwise electrodes generate a gradient electric field, improving lateral displacement of target microparticles.•The integration of a fence-like microfilter improves flow field distribution, enhances system stability and separation purity.•Validation of the proposed chip is conducted through simulation and testing demonstrating excellent separation performance.