Effect of continuous microwave processing on enzymes and quality attributes of bael beverage

•Continuous MW-heating showed faster enzyme inactivation (90%) than hydrothermal treatment.•Thermal sensitivity of enzymes improved under MW processing.•Structural modifications in enzyme-protein of PPO was similar for thermal and MW.•MW showed better retention of bioactive compounds and sensory attributes.•Significant colour changes were observed by both thermal and MW pasteurization. Bael (Aegle marmelos) beverage was pasteurized using continuous-microwave (MW) and traditional thermal processing and the activity of native enzymes, pulp-hydrolyzing enzymes, bioactive, physicochemical, and sensory properties were analyzed. First-order and linear biphasic models fitted well (R2 ≥ 0.90) for enzyme inactivation and bioactive alteration kinetics, respectively. For the most resistant enzyme, polyphenoloxidase (PPO), the inactivation target of ≥ 90 % was achieved at 90 °C TMW (final temperature under MW) and 95 °C for 5 min (conventional thermal). MW treatment displayed faster enzyme inactivation and better retention of TPC and AOC. MW treatment at 90 °C TMW showed 5.3 min D-value, 90% total carotenoid content, 3.42 crisp sensory score (out of 5), and no or minor change in physicochemical attributes. Thermal and MW treatment caused the loss of 14 and 10 bioactive compounds, respectively. The secondary and tertiary structural modifications of PPO enzyme-protein revealed MW’s lethality primarily due to its thermal effects.