Upcycling of PVC waste to high-value sorbent with KOH-activation for efficient removal of organic dyes

Polyvinyl chloride (PVC), known for its chemical stability and flame-retardant qualities, has many uses in various fields, such as pipes, electric wires, and cable insulation. Research has established its potential recovery as a fluidic fuel through pyrolysis, but the use of PVC pyrolysis oil, which is tainted by chlorine, is constrained by its low heat value and harmful environmental effects. This study engineered a layered double hydroxide (LDH) to tackle these challenges. The LDH facilitated dechlorination during PVC pyrolysis and bolstered thermal stability via cross-linking. During pyrolysis with LDH, PVC was transformed into carbon-rich precursors to sorbents. Chemical activation of these residues using KOH created sorbents with a specific surface area of 1495.4 m2 g⁻1, rendering them hydrophilic. These resulting sorbents displayed impressive adsorption capabilities, removing up to 486.79 mg g⁻1 of methylene blue and exhibiting the simultaneous removal of cations and anions. [Display omitted] •Ultrafast dye removal microporous carbons are fabricated waste PVC and with one-step pyrolysis utilizing LDH-based catalyst.•Microporous carbons activated with KOH have special selectivity for cations that can remove 90% methylene blue within 1 min.•Microporous carbons show promising dye removal stability and recovery performance.•Microporous carbons have realized the green closed-loop preparation, recovery, and regeneration.